How to Remove a LT1 EGR Valve
- 1). Place your car's transmission in "Park," turn off the LT1 engine and allow it to cool with the engine off. This will ensure components are cool to touch and prevent possible burns.
- 2). Locate the EGR valve under the hood. The valve is located directly behind the intake manifold. It is a mushroom-looking valve with a small hose coming out of the side of it.
- 3). Use a socket wrench to loosen and remove the two bolts securing the valve. The valve will now be loose. Set the bolts in a safe location for reinstallation.
- 4). Disconnect the valve by pulling the electrical connector out of the top of the valve. Place the electrical connector to the side.
- 5). Locate the gas feed hose, which is on the side of the valve. Pull the hose out of the valve. Now you can remove the EGR valve. Pull the valve off the manifold; some force may be required depending on the carbon buildup surrounding the unit. Once removed, your LT1's EGR valve is ready for maintenance or replacement.
Source...