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How to Replace the Alternator on a 2002 Santa Fe

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    Four Cylinder Engine

    • 1). Disconnect the vehicle's negative battery cable, loosening its cable clamp nut with a wrench.

    • 2). Unplug the electrical connectors for the alternator.

    • 3). Loosen the upper adjusting mount bolt and the lower mount bolt with your wrench, then turn the adjusting bolt counterclockwise to loosen the drive belt. Remove the drive belt.

    • 4). Remove the alternator's two mounting bolts and remove the alternator.

    • 5). Install the replacement alternator and attach the mounting bolts.

    • 6). Reinstall the alternator drive belt and then tighten the upper and lower adjusting mount bolts.

    • 7). Connect the alternator's electrical connectors and connect the negative battery cable.

    • 8). Adjust the tension for the alternator drive belt by prying on the alternator housing and tightening the upper tension and lock bolts followed by the lower bolt.

    V6 Engine

    • 1). Disconnect the battery cable as described above.

    • 2). Loosen and remove the alternator drive belt. If the vehicle has a 3.5-liter engine, turn the tensioner's adjustment bolts with your wrench. For a 2.7-liter engine, rotate the tensioner with a breaker bar.

    • 3). Disconnect the alternator's electrical connectors.

    • 4). Unbolt and remove the alternator.

    • 5). Install the replacement with its mounting bolts and connect the electrical connectors.

    • 6). Reinstall the alternator using the tensioner or its adjustment bolts. If you need to use the wrench ion the tensioner bolts, turn them to properly adjust the belt tension.

    • 7). Reconnect the battery cable.

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