- 1). It's a good idea to cut all the wood to the right lengths before assembling: From the 1x6 boards, cut two arm pieces to 29 inches, two back legs to 40 inches, five back slates to 30 inches and 1 back brace to 26-1/2 inches. From the 1x3 boards, cut two wing braces to 13-1/2 inches and five seat slats to 21 inches. Cut the 2x4 into two 22-1/2-inch front legs. Cut the 1x4 into a 21-inch front brace. Finally, cut the 1x8 into a 24-inch facing.
- 2). Shape the various cut pieces. Shape the back legs so that they will accommodate a comfortable, curved seat. Cut the upper and lower back braces to make a comfortable back as well with similarly shaped curves. Feel free to trim the back slats and arms to a feather shape so that they fit better.
- 3). Begin assembly by attaching the legs to each other. Place a front leg upright on the ground, and place a back leg inside the front legs so that they form an L shape, making sure the curve is near the front. Lift the front so the top is 15 inches above the ground, and screw it in with 3 screws. Repeat for the other legs.
- 4). Attach the facing and lower seat support. These will complete a box and hold the legs in place.
- 5). Attach the wings to the top of the front legs on the outside so that they create a stable platform to place the arms on. When they are connected, attach the arms so that they run parallel to the back legs.
- 6). Attach the middle-most back slat to the lower seat support. Attach the upper seat support to the bottom of the arms and the middle slat.
- 7). Attach the remaining back slats. Finally attach the seat slats along the curves on the back seats.
- 1). With the finished product sturdy and ready to sit in, sand it down.
- 2). Paint or stain it if you want. It may be challenging to get between the various slats, but it is worth it. Use a small paint brush.
- 3). Apply a clear coat varnish over the whole chair to preserve it from the elements.
Piecing it All Together
Finishing and Varnishing
Source...